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A Brief History
Our company founder and the inventor of the Z-CoiL® shoe, Alvaro Z.
Gallegos, was an avid runner for many years. And like many runners, he
eventually began to experience knee and back pain from the impact
associated with running. Runners typically deliver three to five times
their body weight to the striking heel, and even the impact of walking
is two to three times a person's body weight.1 Little wonder
that impact is commonly regarded as a major cause of foot, leg, and
back pain.
Realizing that he needed some sort of protection
against this type of pain and injury, Al embarked on a mission to
develop a shoe that would not only protect against impact, but could
also be adjusted to compensate for other foot, leg and back problems.
After years of research and experimentation, he created Z-CoiL®
footwear—and launched a whole new industry of Pain Relief FootwearTM.
Z-CoiL® Product Benefits
Z-CoiL Footwear offers a unique line of footwear engineered
specifically to alleviate foot, leg, and back pain. From the signature
Z-CoiL® spring in the heel to extra neoprene cushioning at the
forefoot,
Z-CoiL® footwear softens the force of impact and provides far
better support than do conventional shoes. For those who suffer from
acute or chronic pain related to foot, leg and back problems,
Z-CoiL® footwear can prove to be an effective alternative to costly
and invasive medical procedures.
The patented conical steel coil in the
Z-CoiL® heel acts as a shock absorber, which greatly reduces the
impact to the body that typically causes pain and injury. In fact,
tests by Los Alamos National Laboratories and Sandia National
Laboratories found that Z-CoiL® footwear reduces the rate of impact
by 50 percent or more, compared with a popular name-brand cushioned
running shoe. Moreover, the kinetic energy return from the coil is
estimated at 40 to 50 percent.2, 3
A rigid mid-foot support, or orthotic, is built
into every Z-CoiL® shoe. This firm platform under the mid-foot and
heel distributes pressure more evenly and reduces stress on the plantar
ligament, helping to alleviate such painful conditions as plantar
fasciitis and heel spurs. Medical professionals have long used
orthotics—both off-the-shelf and far more expensive custom varieties—to
treat both of these conditions. Orthotics are also used to correct the
way a person walks, which may, in turn, relieve a host of other
associated leg and back problems.
Now many podiatrists, chiropractors, and other medical professionals,
who recognize the benefits of Z-CoiL® technology, are offering
Z-CoiL® footwear to their patients, or referring them to an
authorized Z-CoiL® distributor for help in relieving pain. And now
those people who work on their feet all day, and who once complained
about having sore feet and back problems, are now discovering, thanks
to their Z-CoiL® shoes, that they can enjoy life again.
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In the mid-1980s Al Gallegos was
running an average of seven miles per day. As a result, he developed
all the typical injuries associated with running: heel spurs, plantar
fasciitis, knee problems, and back pain. Al, who owned a shoe store at
that time, had access to any type of running shoe available, yet none
of them helped in any way to reduce his pain.
Al realized that his injuries were
caused by the impact of hitting the ground while running. He believed
that by putting a "shock absorber" in the heel of his shoe, he could
reduce the impact to his body, and therefore the pain. Additionally, he
figured a coil would provide some form of energy return that would
allow him to run faster and farther.
Al tried various types of springs before
finding the one that worked best, a three-inch-wide, conical-coil steel
spring that, when totally compressed, was about a quarter of an inch
high. He had the local butcher cut the soles of his shoes so the
springs could be glued in. Over the next few years, he began to think
seriously of manufacturing his shoes when friends who were suffering
the same ailments began asking for springs in their shoes. He realized
that if the spring shoes helped him and his friends, maybe they would
help a lot of people. In anticipation of future manufacturing, Mr.
Gallegos patented his design and opened his new business, Z-Tech Inc.,
with his son Andres Gallegos.
Excited about their design, Al and
Andres started looking for manufacturers to bring their idea to life.
Time after time they were turned away. Shoe industry experts told them
it was impossible to make a shoe with such a design. Some just laughed
at the idea. Marketing experts were sure their idea would never take
off. Undiscouraged, and even determined, Al and Andres continued to
pursue their dream.
Opportunity knocked in the form of
Mr. Yong Oh Lee from Pusan, South Korea. Mr. Lee, a shoe manufacturer,
was looking for new clients. Through an advertisement in a local paper
he offered to construct a shoe of any design for $50. Needless to say,
he was a little surprised by Al's concept. The first prototypes that
came from Korea looked exactly like a shoe with a spring stuck in the
heel. While the prototypes looked like a good start, they did not
function the way Al had envisioned.
In 1997 a functional design for a running shoe
was developed. Mr. Gallegos and his son placed an order for 2,000 pair.
The shoe functioned perfectly well for impact reduction, but due to a
defect rate of 20%, it was not the success they had hoped for. The
metal used to fabricate the coils was not of a strong enough quality to
withstand the impact it was meant to absorb. Interestingly, this
problem did not temper customers' enthusiasm. Although they had paid
$120 for their shoes, customers were coming back and requesting that
the shoes be repaired, not refunded. It was a testimonial to the
effectiveness of the pain relief being provided. It also guided the
company in a new direction, away from running shoes to developing a
whole new industry: pain relief footwearTM.
Since 1997, a lot has changed at
the company. Mr. Lee has given up his other clients and now works
exclusively for Z-CoiL. The company name was changed to better identify
with the product. The focus on pain relief has led to many improvements
and modifications to the design of the footwear. With every order from
Korea larger than the last, the company is growing fast, with new
authorized resellers signing up at a rate of ten per month. Thanks to
their growing availability, thousands of people are finding pain relief
in the form of Z-CoiL® footwear.
Mr. Gallegos, now in his
seventies, still goes out once in a while for a two-mile jog. He now focuses on
research and development for the company and serves as Chairman of the
Board. Andres Gallegos, meanwhile, serves as President and Chief
Executive Officer.
Z-CoiL has evolved from Al
Gallegos' quest to end his own pain to his quest to end the pain of
countless people who are suffering daily from foot, leg, and back pain.
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1Inman, V.T.; Ralston, H.J.; Todd, F. Human
Walking. Baltimore, MD: Williams and Wilkins, 1981.
2Hopkins, S.M. Evaluation of the Z-Tech Recoil Running
Shoe. Los Alamos National Laboratory, October
1991.
3Sandia National Laboratory Project: Final Report of
FMSBA Project for Z-CoiL, 2000.
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